NO. |
Process |
Equipment |
Management project |
Specifications and control |
Check / operate against |
Sampling number |
Management ACTS |
Management methods |
The quality records |
Exception handler |
Exception handling |
1 |
Temporary storage of warehouse parts |
Electronic says |
Inventory quantity |
Meet the requisition requirements |
Product protection and delivery control procedures |
Each batch of storage |
Warehouse operator |
The number of inventory |
Delivery note |
Buyer / storekeeper |
Isolation, return contact |
2 |
Incomig inspection |
Multimeter Vernier caliper the test frame |
IQC inspection table Identification label confirmation |
Conform to BOM, specification drawing, engineering requirements |
Approved specification drawing Inspection specification BOM |
Each batch of incoming material |
IQC |
Instrument test Visually inspect sample comparison parameters |
IQC inspection report Supplier quality feedback report |
QA Manager |
Feedback procurement, PMC, engineering |
3 |
SMD paste |
Paste machine Binding machine The test frame |
Component specifications Position direction |
In line with the PCBA standard |
Inspection specifications BOM Engineering change |
For the entire quantity |
LQC |
Visually inspect sample comparison parameters |
LQC inspection record |
The production team leader |
Feedback production leader |
4 |
Manual plug-in |
Visual |
Component specifications location The direction of |
Conform to the sample |
Operating instruction BOM list of ingredients |
For the entire quantity |
LQC |
Visually inspect sample comparison parameters |
LQC inspection record |
The production team leader |
Feedback production leader |
5 |
Of the tin |
Temperature tester |
Solder iron temperature location |
Meet PCBA standard |
Operating instruction |
Once per hour |
The operator |
Visually inspect sample comparison parameters |
N/A |
The production team leader |
Feedback production leader |
6 |
PCB inspection |
visual |
Assembly and welding process |
1. Length of component foot 2.Short circuit 3. False welding |
Operating instruction |
For the entire quantity |
QC inspectors |
Visually inspect sample comparison parameters |
N/A |
The production team leader |
Feedback production leader |
7 |
Veneer detection |
The oscilloscope Test frame with ammeter |
electrical function |
Conform to the sample Meet the SPEC |
Inspection work instruction |
For the entire quantity |
QC inspectors |
Test to confirm |
LQC inspection record Maintenance record |
The production team leader |
Dispose according to nonconforming product control procedure |
8 |
Face / bottom check |
visual |
Shape to confirm |
There are no scratches or cracks on the surface and bottom shell. Poor ink injection, burr, spots, holes, etc |
The sample Plastics inspection specification |
For the entire quantity |
operators |
Visual confirmation |
N/A |
The production team leader |
Isolation, return contact |
9 |
The assembly |
Electric group The wind of |
Assembly process Electric test air test button strength |
SOP compliant process SOP requirement |
Operating instruction |
Once per hour |
operators The production team leader |
Visual inspection NiuLi test |
Button force test point checklist |
The production team leader |
Feed back and fix it |
10 |
Functional inspection of semi-finished products |
Corresponding matching instrument |
Appearance, electrical performance, function |
Conform to the sample |
Finished product inspection work instruction |
For the entire quantity |
LQC inspector |
Test to confirm |
LQC inspection record Maintenance record |
QE/IE |
Batch stop line, individual bad analysis |
11 |
Product testing |
Corresponding matching instrument |
Appearance, electrical performance, function |
Conform to the sample |
Finished product inspection work instruction |
For the entire quantity |
LQC inspector |
Test to confirm |
LQC inspection record Maintenance record |
The quality manager |
Dispose according to nonconforming product control procedure |
12 |
A visual inspection |
visual |
Shape to confirm |
The shell surface is unmarked Wounds, cracks, filaments |
Visual inspection work instruction |
For the entire quantity |
LQC inspector |
visual |
LQC inspection record |
The quality manage |
Dispose according to nonconforming product control procedure |
13 |
The finished product sampling |
Corresponding matching instrument |
Appearance, electrical performance, function |
Conform to the sample |
Finished product inspection work instruction |
For the entire quantity |
FQC inspector |
Test to confirm |
Finished product inspection record |
The quality manage |
Dispose according to nonconforming product control procedure |
14 |
packaging |
visual |
Appearance, packing material and way, quantity |
In accordance with the sample and order |
Packing instruction Packing list |
AQL 1.0 2.5 |
LQC inspector |
Visual confirmation |
LQC inspection record |
The quality manage |
Dispose according to nonconforming product control procedure |
15 |
The product put in storage |
A cart |
Batch of qualified |
Inspection list of finished products,Seal and signature |
Production orders |
Each batch of storage |
Warehouse operator |
Product protection and delivery control procedures |
Finished product receipt |
Finished goods warehouse keeper |
Contact quality department and deal with it |
16 |
Outgoing inspection of products |
Corresponding matching instrument |
Appearance, electrical performance, function |
Conform to the sample |
Finished product inspection work instruction |
AQL 1.0 2.5 |
OQC inspector |
Test to confirm |
Finished product inspection record Rework record |
The quality manager |
Dispose according to nonconforming product control procedure |